Level crossing systems for heavy loads

Robust system solutions for heavy loads, long-distance traffic and industrial tracks.

When road and rail meet on heavily trafficked routes, maximum stability, safety and durability are essential. This is exactly what KRAIBURG STRAIL offers with pro, velo and ponti, three perfectly coordinated systems. They are designed for high axle loads, frequent train traffic and complex track systems. They are perfect for freight traffic, on industrial tracks or on main roads. All systems are based on robust solid rubber with a patented surface and can be quickly installed, maintained and adjusted as required. Depending on the system, they are suitable for any rail and sleeper type, can be flexibly adapted to the respective track alignment or permanently eliminate the flange groove.

Our products for heavy loads

  • pro - The premium level crossing systempro

    pro

    The premium level crossing system for the highest demands
  • velo The barrier-free level crossing system for maximum safetyvelo

    velo

    The barrier-free level crossing system for maximum safety
  • ponti adaptive outer panel for dynamic track alignmentsponti

    ponti

    Adaptive outer panel for dynamic track alignments.
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References

propedeGluecksburger Strasse level crossing

A safe level crossing for all road users

Following an urgent refurbishment in Ibbenbüren, the Glücksburger Straße level crossing now ensures maximum safety for everyone thanks to the new track alignment.

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velovelo Preston finished level crossing

72 meters of safety: velo ensures barrier-free crossings for cyclists

The deteriorated level crossing on Strand Road in Preston posed a safety risk—especially for the many cyclists. Discover how Ribble Rail used the velo system to make the crossing both safe and barrier-free, and how the 72-meter-long crossing was completed in just five hours thanks to the system’s rapid installation.

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pontiproponti Romania 2

Modernizing a critical railway crossing with ponti and pro

Two level crossings in direct succession on the busy national road in Tecuci, Romania, represented a critical traffic junction. Find out how we installed a durable and modern solution in collaboration with track renewal. Despite challenging local conditions, the installation was completed in just two days.

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The advantages of STRAIL level crossing systems for heavy loads

Advantages for infrastructure operators, industry and network planners with STRAIL level crossing systems

Advantages for infrastructure operators, industry and network planners

pro is the proven premium system for level crossings with heavy traffic. This modular system features solid rubber panels with a patented high-tech surface. With standardized inner and outer panels available in various designs, it can be precisely adapted to any rail and sleeper type. The integrated tensioning system ensures fast and efficient installation, even during maintenance or refurbishment.

ponti is the perfect complement to level crossing systems where frequent track maintenance is required. Its hybrid construction of rubber and aluminum allows the system to adapt flexibly to horizontal shifts in the track alignment. Standard pro outer panels can be easily replaced with ponti713 panels.

velo is unique in the high-load range. The system combines an inner panel with an elastic, movable insert that completely closes the flange groove. By sealing the flange groove, the level crossing becomes barrier-free, preventing narrow wheels—such as those of bicycles or strollers—from getting caught. It supports train speeds of up to 110 km/h. The rubber elements can be easily replaced at the end of their service life without removing the inner panel. Already in use in over 20 countries, velo meets the highest safety standards and is ideal for busy crossings with mixed traffic.

Advantages for safety, durability and cost-effectiveness with STRAIL level crossing systems.

Advantages for safety, durability, and cost-effectiveness

All three STRAIL systems are based on the same core material: fiber-reinforced recycled rubber with an integrated corundum surface. This makes them not only extremely slip-resistant, even in wet, snowy or frosty conditions, but also resistant to weathering, ageing and heavy mechanical loads. The long service life minimizes maintenance work, while the modular design enables quick installation, easy inspection and flexible expansion.

The choice is yours: With velo, there is no need to keep the flange groove clear in winter, pedestrians and cyclists can cross barrier-free, and it is approved for long-distance traffic and industrial tracks. Our STRAIL level crossing systems meet all the demands of modern high-performance rail infrastructure – safe, cost-effective and sustainable.

FAQ on level crossing systems for high loads

What standards must level crossings meet under high traffic volumes?


What sets ponti apart from the classic STRAIL system?


Can systems designed for high traffic volumes even allow a barrier-free crossing?


How durable are STRAIL systems under high loads?


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